Xylan and Teflon are not the same, but they are similar. Xylan is a brand name for a type of fluoropolymer coating that often includes PTFE (Polytetrafluoroethylene), which is the chemical name for Teflon. Both provide non-stick, low-friction surfaces and are used in various applications, including cookware and industrial machinery.
xylan coating
xylan coating
Fluoropolymer Coatings
A “Plastic Alloy” for Corrosion Resistance and Reduced Friction
Xylan Fluoropolymer
Added for Lubricity and Corrosion Control
Xylan fluoropolymer coatings are high-performance solutions designed to enhance the durability and efficiency of industrial and consumer products. Recognized for their superior non-stick properties, chemical resistance, and ability to withstand high temperatures, Xylan coatings are ideal for a multitude of applications ranging from automotive and aerospace components to kitchen cookware and industrial machinery.
These coatings, composed of advanced fluoropolymers such as PTFE, PFA, and FEP, are expertly engineered to reduce friction and wear, extending the lifespan of various substrates while maintaining excellent surface quality under harsh environmental conditions. Discover how Xylan can improve product performance and reliability by exploring its unique benefits and versatile applications.
Resilient Protection: From Machinery to Cookware
The Armoloy Corporation helps manufacturers safeguard their high-precision metal components with a diverse portfolio of coatings technologies.
The appeal of Xylan coatings stems from their ability to significantly improve the surface quality of components. They are used across a broad range of industries including automotive, aerospace, food processing, and more, due to their ability to withstand harsh conditions—be it high temperatures, corrosive substances, or mechanical wear. Specifically, these coatings are valued for their controlled low friction, excellent corrosion and chemical resistance, impressive wear and abrasion resistance, and their non-stick properties, making them ideal for both industrial machinery and cookware.
Xylan Fluoropolymer Highlights
- Low friction
- Corrosion resistance
- High temperature tolerance
- Chemical resistance
- Non-stick properties
- Improved wear resistance
Proven applications
Xylan can improve the long-term performance of all the following industry-specific applications and more.
- Offshore oil production
- Fasteners
- Cookware and bakeware
- Pistons and pumps
- Molds and dies
- Pipe and compressors
Performance Characteristics
Xylan by the Numbers
- 10% - 67% reduction in coefficient of friction
- Corrosion resistance tested to AMS 2438 per ASTM B-117
- 4000+ hrs Salt Immersed
- Dielectric strength 500 V/mil
- Pencil hardness 2 - 3 H
- Continuous operation from -58°F (-50°C) to 350°F (176°C)
Xylan Features & Benefits
Controlled low friction
Reduces wear and energy consumption in machinery, improving efficiency of moving parts
Corrosion resistance
Protects industrial and automotive components in corrosive environments, reducing maintenance costs and downtime
High temperature capability
Performs consistently across a wide range of temperatures, suitable for high-heat applications like engine parts and cookware
Chemical resistance
Withstands exposure to aggressive chemicals, making it ideal for protective coatings in chemical processing plants and similar settings
Non-stick performance
Eases cleaning and maintenance of coated surfaces, crucial in food processing and medical applications where hygiene is paramount
Versatility in application
Adheres to a wide range of substrates including metals, plastics, and ceramics, offering flexible solutions across various industries
Favorable torque values
Reduces torque required to achieve desired tension preload
Appearance options
Xylan is available in a wide range of colors
The Science Behind Xylan
How it Works
Xylan coatings’ efficacy is derived from their fluoropolymer base, which provides a unique molecular structure that is resistant to sticking and can withstand extreme environments. The low coefficient of friction minimizes the wear and tear on surfaces, extending the life of the coated parts. These properties are enhanced by the coatings’ ability to adhere to a variety of substrates, from metals to plastics and ceramics, making them a versatile solution for protective and functional coatings in demanding applications.
Additional Metal Treatments
Services at Armoloy
The Armoloy Corporation is here to provide support for your project, starting from the discovery phase and continuing through a successful production launch. Whether coatings are considered during the initial part design phase or become necessary due to product failures in the field, our team can assist you at any stage in the process.
Research & Development
Fully equipped R&D plating lab for test runs, prototyping, and continual development of our plating technologies. Our turnkey approach ensures high-quality outcomes for your project.
Process Development & Validation
Support from design to product launch with coating selection, prototyping, testing, PPAP validation, and plating production on any scale. We also support a range of ASTM and AMS test methods with a NADCAP-certified laboratory.
Fulfillment
Armoloy ensures the development of a robust plating process that can be distributed to one of our 16 plating facilities. We’ll handle prototyping, process validation, and much more.
How Metals Fail
Some of the most common metal failures include:
Armoloy’s different metal coating solutions help industries avoid costly metal failures and unplanned downtime.
Xylan coatings are generally considered safe for non-stick applications, including cookware, provided they are used according to the manufacturer's guidelines. These coatings are designed to resist high temperatures and prevent food from sticking, making them popular in the culinary industry. However, as with any non-stick surface, it is important to avoid overheating and using metal utensils that can scratch the coating.
Examples of fluoropolymers include:
- PTFE (Polytetrafluoroethylene): Known widely as Teflon®, used in non-stick cookware and industrial applications.
- FEP (Fluorinated Ethylene Propylene): Used in wire insulation and chemical processing equipment.
- PFA (Perfluoroalkoxy Alkane): Known for its high temperature and chemical resistance, used in semiconductor manufacturing.
- ETFE (Ethylene Tetrafluoroethylene): Used in architectural applications for its durability and resistance to weathering.
- PVDF (Polyvinylidene Fluoride): Used in the chemical industry for its resistance to solvents and acids.
Fluoropolymer coatings are a type of plastic coating made from fluorinated polymers, known for their non-stick properties, chemical resistance, and ability to withstand high temperatures. They are commonly used in cookware, automotive parts, electronics, and various industrial applications to reduce friction, prevent corrosion, and provide a non-reactive surface.
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