xylan coating

Armoloy Coatings

Xylan® Coating

A “Plastic Alloy” for Corrosion Resistance and Reduced Friction

Xylan Fluoropolymer

What is Xylan®?

Xylan coatings are thin-film fluoropolymer coatings developed by Whitford Corporation, now part of PPG Industries. Known for their nonstick properties and ability to withstand extreme temperatures, Xylan coatings are widely used in both industrial and consumer products, from aerospace and automotive components to kitchen cookware and heavy machinery.

Built from advanced materials like PTFE, PFA, and FEP, Xylan forms a tough, dry-film barrier that protects surfaces from corrosion, wear, and chemical attack. Unlike traditional lubricants, Xylan provides lasting performance without the need for oils or greases. It bonds well to metals and can be applied in ultra-thin layers, preserving precise part dimensions without sacrificing protection.

Engineered to meet or exceed industry standards, Xylan coatings are trusted for their ability to reduce friction, resist corrosion, and enhance product performance. Their capabilities are often validated against ASTM standards, military specifications, and food-grade safety requirements, depending on the formulation and application.
xylan coating

Why Choose Xylan?

Xylan coatings protect components from premature wear, failure, and costly maintenance. Built for extreme environments, Xylan offers lasting protection where traditional coatings fall short.

Here’s why manufacturers, engineers, and designers choose Xylan:

  • Corrosion Resistance: Forms a tough barrier against saltwater, chemicals, and harsh environments to extend component life.
  • Friction and Wear Reduction: Low-friction surface minimizes mechanical wear and keeps parts running smoothly.
  • Buildup Prevention: Xylan’s nonstick properties reduce material buildup, lowering the risk of clogs, jamming, and downtime.
  • Precision Protection: Applies as an ultra-thin film that preserves tight tolerances and complex geometries.

From offshore oil platforms to food production lines, Xylan coatings are trusted to solve real-world surface challenges in industries where failure isn’t an option.

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Performance Characteristics

Xylan® by the Numbers

Xylan® Fluoropolymer Highlights

  • Low friction
  • Corrosion resistance
  • High temperature tolerance
  • Chemical resistance
  • Non-stick properties
  • Improved wear resistance

Proven applications

Xylan can improve the long-term performance of all the following industry-specific applications and more.

xylan chemical resistance chart
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Xylan® Features & Benefits

Controlled low friction

Reduces wear and energy consumption in machinery, improving efficiency of moving parts

Corrosion resistance

Protects industrial and automotive components in corrosive environments, reducing maintenance costs and downtime

High temperature capability

Performs consistently across a wide range of temperatures, suitable for high-heat applications like engine parts and cookware

Chemical resistance

Withstands exposure to aggressive chemicals, making it ideal for protective coatings in chemical processing plants and similar settings

Non-stick performance

Eases cleaning and maintenance of coated surfaces, crucial in food processing and medical applications where hygiene is paramount

Versatility in application

Adheres to a wide range of substrates including metals, plastics, and ceramics, offering flexible solutions across various industries

Favorable torque values

Reduces torque required to achieve desired tension preload

Appearance options

Xylan is available in a wide range of colors

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The Science Behind Xylan

Xylan coatings work by combining advanced fluoropolymer chemistry with reinforced resin systems to create a thin, durable protective film. Unlike single-material coatings, Xylan uses a composite structure — blending polymers like PTFE, PFA, and FEP with binding agents and fillers — to achieve performance far beyond basic nonstick surfaces.

At the molecular level, fluoropolymers create a low surface energy barrier that resists adhesion and reduces friction, delivering a coefficient of friction as low as 0.02. This is what gives Xylan its dry-film lubricity and nonstick characteristics. Reinforcing resins strengthen the coating’s structure, thereby improving its resistance to mechanical wear, abrasion, and environmental degradation.

Xylan coatings are engineered to bond tightly to a wide range of substrates, including metals, plastics, ceramics, and composites. Their ultra-thin film (typically between 0.6 and 2 mils thick) protects surfaces without affecting critical tolerances — an essential advantage for precision components.

In addition to chemical and abrasion resistance, Xylan coatings maintain their protective performance across a broad temperature range. Most formulations perform reliably from -100°F to 550°F, with some designed for intermittent exposure to even wider extremes.

Whether operating in corrosive chemical plants, offshore oil rigs, or high-performance aerospace systems, Xylan coatings provide engineered protection that lasts.

Xylan® is a registered trademark of Whitford (now PPG Industrial)

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How Metals Fail

Some of the most common metal failures include:

Armoloy’s different metal coating solutions help industries avoid costly metal failures and unplanned downtime.

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