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Copper Plating

Copper Surface Finishing

Improving Metal Surfaces with Copper Plating Solutions

Armoloy Copper Plating

Increase Conductivity and Improve Corrosion Control

Copper plating is a versatile electrochemical process in which a thin layer of copper is deposited onto various metallic surfaces using an electric current. This technique is widely used to enhance the conductivity and corrosion resistance of the base metal, making it particularly valuable in industries such as automotive and medical. Copper plating also allows for a variety of finishes, from dull and shiny to glossy and satin, making it an excellent undercoat for other types of metal plating.
Beyond its conductive and protective qualities, copper plating is also commonly used as an interim coating on steel parts during specific heat treatments, such as neutral hardening, carburizing, and nitriding. The copper layer acts as a stop-off coating, protecting areas that should not undergo treatment. After the heat treatment process is completed, the copper coating is removed, leaving the treated parts precisely as intended.
copper plating on circuit board

Armoloy’s Copper Plating Solution

The Armoloy Corporation helps global manufacturers protect their most valuable, high-precision components with a broad spectrum of engineered plating technologies.

Copper features a distinctive reddish-orange metallic color and plays a crucial role in many plating processes. It is commonly utilized as a strike layer and is increasingly used for its excellent adhesion qualities on various substrates, making it an ideal underplate. This makes copper essential in scenarios where strong adhesion is needed for subsequent layers of different materials. Additionally, copper’s outstanding thermal and electrical conductivity makes it valuable in a wide range of applications, including heating, industrial, and electrical sectors.

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Copper Plating Highlights

  • Excellent conductivity
  • Absolute adhesion
  • Enhanced corrosion resistance
  • Malleable
  • Aesthetic qualities
  • Antibacterial properties

Proven applications

Copper is commonly applied to the listed components below, as well as many others:

  • Circuit boards
  • Automotive
  • Marine structures
  • Semiconductors
  • Electrical wiring
  • Industrial machinery
  • EMI/RFI Shielding
  • Medical devices
  • Telecommunications

Certifications

  • AMS 2418 Rev. H
  • MIL-C-14550
  • ASTM B734
  • Most company specifications

Performance Characteristics

Copper Plating by the Numbers

  • 99.9% pure copper strike
  • Thickness up to 0.020" per side
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  • High temp bake up to 750°F (399°C)
  • 0.0001" minimum deposit
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Copper Plating

Features & Benefits

Excellent conductivity

Ideal for use in electrical and electronic components. The high conductivity is essential for manufacturing components that require efficient energy transfer​

Good adhesion

Copper adheres well to a variety of substrates, providing a stable base layer for additional coatings. This characteristic ensures that subsequent layers of plating adhere better, which is particularly important in complex multi-layer plating processes

Enhanced corrosion resistance

While copper itself provides decent corrosion protection, it often serves as an undercoat for more corrosion-resistant metals like nickel, enhancing the overall durability of the coating against environmental factors

Malleability

Copper’s softness allows it to be easily shaped and molded without cracking, which is advantageous during the manufacturing of intricate parts

Cost Effectiveness

Compared to other metals like gold and platinum, copper is relatively inexpensive and widely available, making it a cost-effective option for plating needs

Aesthetic Qualities

Copper plating can be used to achieve a range of finishes, from matte to bright, adding decorative value to items such as jewelry and other consumer goods

Antimicrobial

Copper has inherent antibacterial capabilities, which make it suitable for medical and laboratory equipment where hygiene is crucial​

Thermal conductivity

Apart from electrical conductivity, copper also efficiently conducts heat, which is beneficial in applications such as heat sinks and thermal management systems

The Science Behind Copper Plating

The copper electroplating process begins with the meticulous cleaning of the base material to prevent any imperfections. Following this, an electrolyte solution containing copper salts is used. The item to be plated acts as the cathode, and copper anodes are used. When an electric current is passed through the solution, copper ions are transferred from the anode to the cathode, effectively coating the base metal with a layer of copper. This setup allows for precise control over the thickness and uniformity of the copper layer, tailored to specific industry needs.

Additional Metal Treatments

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How Metals Fail

Some of the most common metal failures include:

Armoloy’s different metal coating solutions help industries avoid costly metal failures and unplanned downtime.

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Eliminate metal failure from your operations. Meet our group of curious, innovative engineers and learn how we can help improve your industry with science-based solutions.