Overview
The Basics of Cavitation
Several variables can influence the occurrence and severity of the wear mechanism in mechanical systems. These variables include:
- Fluid Properties: The viscosity of, vapor pressure, and temperature of the fluid medium can affect the formation and collapse of vapor bubbles, influencing the extent of the failure mode.
- Operating Conditions: System parameters such as fluid flow velocity, pressure variations, and turbulence can impact the severity of this form of wear.
- Component Geometry: The shape and design of the components can influence the flow patterns and pressure distribution, affecting the likelihood of cavitation wear.
To minimize the occurrence and severity of cavitation in mechanical systems, various strategies should be employed, including:
- Component Design: Optimize the design of components to reduce flow turbulence, pressure variations, and the formation of vapor bubbles. Streamlined shapes and gradual changes in flow cross-section can help reduce the likelihood of wear.
- Operating Conditions: Adjust system parameters, such as fluid flow velocity and operating pressure, to minimize pressure variations and turbulence. Lowering temperature may also prevent bubble formation.
- Surface Treatment: In edge cases, coatings can help to reduce the failure mode or slow down the rate of damage, extending the useful life of a component. Using harder and stronger materials will also reduce damage rates. However, material changes and coatings will rarely prevent this wear mechanism altogether.
Armoloy's Solution to Cavitation
Armoloy offers multiple metal surface treatments with varying levels of protection from the common causes of metal failure. Offering both broad-spectrum and industry-specific applications, our protective metallic coatings add significant value through increased performance and decreased revenue losses from unplanned maintenance and downtime.
Our protective coatings ensure a thin, precise coat that won’t impact production, but will improve surface hardness and prevent environmental defects. Beyond increasing wear life, Armoloy tailors our metallic coatings based on the specific requirements of your application and industry.
Beyond the Lab: Metal Failures in Narrative Form
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