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Armoloy Specifications

ASTM E376

Standard Practice for Measuring Coating Thickness by Magnetic-Field or Eddy Current (Electromagnetic) Testing Methods

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Armoloy Specifications

What is ASTM E376?

ASTM E376 is a standardized practice developed by ASTM International that outlines procedures for nondestructive measurement of coating thickness on electrically conductive metal substrates using magnetic-field and eddy current instruments. This practice is applicable to both ferrous and nonferrous substrates and can measure coatings that are either electrically conductive or insulating.
The standard ensures accurate and reliable thickness measurements, which are critical for assessing coating performance, corrosion protection, and adherence to engineering specifications.
electromagnetic test for coating thickness per ASTM E376 standard

Purpose and Applications of ASTM E376

ASTM E376 serves as a guideline for selecting and using appropriate instruments to measure coating thickness without damaging the part. It is particularly useful in industries where precise coating measurements are essential for quality control and performance, including:

  • Aerospace and Defense: Ensuring protective coatings meet stringent specifications.
  • Automotive Manufacturing: Verifying paint and plating thickness for durability and aesthetics.
  • Marine and Shipbuilding: Assessing corrosion-resistant coatings on hulls and components.
  • Electronics: Measuring thin conductive or insulating layers on components.
  • Construction: Evaluating protective coatings on structural steel.
Inspector performing eddy current testing on heat exchanger tubes for pitting corrosion and loss of coating thickness

ASTM E376 Testing Methodology

Magnetic Method

Magnetic-type gauges operate based on the magnetic attraction between a magnet and the substrate or the reluctance of a magnetic flux path through the coating and substrate. These gauges are designed to measure the thickness of nonmagnetic coatings on magnetic substrates (e.g., paint on steel).

Eddy Current Method

Eddy current-type gauges are electronic instruments that measure variations in impedance caused by coating thickness variations. They are suitable for measuring nonconductive coatings on nonmagnetic, conductive substrates (e.g., paint on aluminum).

Accuracy and Calibration

The accuracy of measurements depends on several factors:

  • Instrument Calibration: Regular calibration against known standards is essential.
  • Surface Conditions: Surface roughness, curvature, and cleanliness can affect readings.
  • Material Properties: Variations in magnetic permeability and electrical conductivity of the substrate and coating.

Under ideal conditions, the measurement accuracy can be within ±10% of the actual coating thickness or ±2.5 µm (±0.0001 in.), whichever is greater.

astm and ams values around magnifying glass

Industries that Follow ASTM E376

  • Aerospace & Defense: For verifying coating thickness on aircraft components and military equipment.
  • Automotive Industry: Ensuring uniform paint and plating thickness on vehicles.
  • Marine Industry: Assessing protective coatings on ships and offshore structures.
  • Electronics Manufacturing: Measuring thin films and coatings on electronic devices.
  • Construction and Infrastructure: Evaluating protective coatings on bridges, buildings, and pipelines.
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Benefits of Working with an ASTM E376 Provider

Nondestructive testing

Allows for coating thickness measurement without damaging the part

Versatility

Applicable to a wide range of substrate and coating combinations

Compliance with international standards

Aligns with ISO 2178 requirements

Quality assurance

Ensures coatings meet specified thickness requirements for performance and durability

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Specifications at Armoloy

Armoloy offers plating solutions that meet ASTM E376 to support both regulatory compliance and individual project needs. Explore common specifications and accreditations we work with, and contact us to find the right solution for your application.