plating aluminum
plating aluminum
Aluminum Protection (AL-COAT)
A specially engineered solution that preserves aluminum alloys
Plating Aluminum Components
Versatile, Comprehensive Aluminum Defense
Armoloy’s Aluminum Surface Solution
The Armoloy Corporation keeps manufacturing operations up and running around the globe with a broad range of engineered surface solutions.
AL-COAT® stands out for its optimal properties over traditional anodizing when plating aluminum, especially in terms of corrosion resistance. It’s particularly effective against environments with alkaline and chlorinated solutions, reducing the need for frequent maintenance and replacement of medical instruments. The coating’s biocompatibility and antimicrobial properties, along with its inert and non-magnetic nature, ensure safety in medical use. Overall, AL-COAT® offers a blend of enhanced protection, functionality, and aesthetic appeal for aluminum medical instruments, making it a significant advancement in medical coating technologies.
AL-COAT Highlights
- Engineered for aluminum substrates
- High hardness
- Excellent wear resistance
- Improved corrosion protection
- Lower friction coefficient
- Enhanced lubricity
- Prevents galling
- Finishing options for aesthetic appeal
Proven applications
Applying AL-COAT can improve the long-term performance of applications within the following industries, as well as many others:
- Plastic Injection Molding
- Machined Components
- Pumps & Compressors
- Food Processing & Packaging
- Automation & Linear Motion
- Oil & Gas Extraction
- Medical
- Aerospace
- Nuclear
Certifications
- USDA Approved
- FDA Compliant
- ASTM F519
- ASTM 8571
- BAC 5709
- ASTM 8117
- USP 10993-10
- USP 10993-6
- AMS 2460
- USP 10993-11
Performance Characteristics
AL-COAT by the Numbers
- Surface hardness up to 72Rc
- .09 Coefficient of friction
- Wear resistance less than 1.2 TWI*
- Density of 7.19 g/cm ̄3 at 20°C
- Thermal expansion range of 2.7 to 4.6 (10 ̄6/°F)
- Deposited as low as .000050 to .001" (1.27 to 25.4 µm)
- Withstands temperatures above 1000°F (538°C)
- Low processing temperature < 180°F (<82°C)
TDC Aluminum Protection (AL-COAT) Features & Benefits
Biocompatible
Certified safe for use in medical devices and instruments, as well as clean-room applications
Compatible base metals
Formulated and perfected specifically for application on Aluminum substrates
Wear resistance
Superior wear resistance over anodizing
Diverse Appearances
Three finishes are available to suit your specific application: Non-reflective, Platinum, and Satin
No sharp edge buildup
Minimized dimensional change. Does not require post-machining processes
Low processing temperature
Won’t distort base material and eliminates annealing
Absolute adhesion
Won’t chip, flake or peel from the base material
Effective at thin deposits
Won’t affect strict part tolerances and adheres well to complex geometries
Pure metallic non-toxic chromium coating
USDA approved and FDA compliant, non-toxic coating
Galling protection
Excellent resistance to adhesive wear and tolerant of low lube
Chemical resistance
Stable in alkalis, acids, gasses, and solvents
Lubrication retention
Retains wet and dry lubricants on moving surfaces
The Science Behind AL-COAT
Capable for use across a wide range of industries, AL-COAT ensures premium protection for aluminum alloys through its advanced technology. In fact, implementing AL-COAT as a surface treatment solution provides performance similar to stainless steel.
AL-COAT differentiates itself from similar coatings by providing a high-chromium alloy that is also both dense and non-magnetic. The coating is also uniform in both its appearance and deposit thickness, which ranges from .000050” to .001” (1.27 µm to 25.4 µm).
Once applied, AL-COAT ensures long-lasting protection and performance. Namely, the coating increases the wear resistance of an aluminum application while reducing surface friction and preventing galling. AL-COAT’s adherence and ductility also ensures longevity in even the most harsh and corrosive environments, leading to significantly less wear and tear over a longer period of time.
Additional Metal Treatments
Services at Armoloy
The Armoloy Corporation is here to provide support for your project, starting from the discovery phase and continuing through a successful production launch. Whether coatings are considered during the initial part design phase or become necessary due to product failures in the field, our team can assist you at any stage in the process.
How Metals Fail
Some of the most common metal failures include:
Armoloy’s different metal coating solutions help industries avoid costly metal failures and unplanned downtime.
Partner With Us
Improve metal surface performance to its highest pinnacle. Meet our group of curious, innovative engineers and learn how we can help improve your industry with science-based solutions.