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Armoloy Specifications

ASTM F519

Hydrogen Embrittlement in Steel Specification

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Armoloy Specifications

What is ASTM F519?

ASTM F519 is a standard for evaluating hydrogen embrittlement in steel components caused by the plating process. It is commonly used as a supporting standard within plating specifications, such as AMS 2403 or AMS 2406, that call for hydrogen embrittlement testing of high-strength steel components. Hydrogen embrittlement occurs when hydrogen atoms penetrate steel, causing brittleness and reducing the material's strength, often leading to sudden failures.

The standard specifies a mechanical testing framework, including tensile and sustained load tests, to evaluate a material's susceptibility to embrittlement under controlled conditions.

Notched specimens are subjected to a 200-hour sustained load test (SLT) to determine their fracture strength and long-term durability. Results provide crucial insights into the integrity of coated steel, ensuring that plating processes do not compromise performance, safety, or reliability.

ASTM F519 is critical in aerospace, automotive, and oil and gas industries, where high-strength steel is used in demanding environments. By standardizing hydrogen embrittlement testing through notched specimens, the specification supports quality control, safety assurance, and compliance with industry requirements.

hydrogen embrittlement cracking of material due to failure to specify to ASTM F519

The Role of ASTM F519 in Evaluating the Hydrogen Embrittlement in Steel

ASTM F519 provides a standardized framework to assess hydrogen embrittlement in steel, ensuring materials remain strong and reliable. Key roles of ASTM F519 include:

  • Standardized Testing: Provides a consistent method to assess steel’s susceptibility to embrittlement across industries.
  • Preventing Failures: Identifies risks early to avoid material breakdowns, accidents, and costly downtime.
  • Ensuring Reliability: Validates the strength and durability of steel components for use in critical, high-stress applications.
  • Driving Innovation: Encourages the development of coatings that minimize embrittlement risks.
astm f519 approved armoloy plated parts shown

ASTM F519 Testing Methodology & Results

The ASTM F519 testing methodology ensures that steel components retain their integrity under stress. The testing process includes:

  1. Specimen Preparation: Notched tensile bars are coated and prepared for testing.
  2. Tensile Testing: Measures Notched Fracture Strength (NFS) to verify batch consistency.
  3. Sustained Load Test (SLT): A fixed tensile load is applied to notched specimens for 200 hours to determine if premature fracture occurs.
  4. Result Interpretation: Fractures suggest hydrogen embrittlement, and results are confirmed based on fracture timing, location, and appearance.
  5. Comprehensive Reporting: Records load conditions, failure data, and other required details per Section 12.

This process identifies and mitigates embrittlement risks, supporting safe, reliable deployment of coated steel in critical applications.

ASTM F519 industries smart robot with Armoloy coating working in automated factory

Industries that Use ASTM F519

ASTM F519 is vital in industries where hydrogen embrittlement can weaken coated steel components:

  • Aerospace: Ensures landing gear and fasteners withstand extreme conditions.
  • Automotive: Tests coated engine and drivetrain parts for durability under stress.
  • Heavy Machinery: Supports the longevity of chrome-plated construction and mining equipment.
  • Medical Devices: Verifies the durability of coated surgical tools and implants.
  • Oil and Gas: Validates the integrity of drilling equipment and pipelines exposed to hydrogen-rich environments.

These industries rely on ASTM F519 to maintain safety, performance, and reliability in demanding applications.

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Benefits of Working with an ASTM F519 Provider

Precision Testing

Providers offer accurate and reliable evaluations tailored to ASTM F519 standards

Enhanced Quality Control

Standardized testing ensures coating processes meet industry benchmarks for safety and reliability

Early Risk Detection

Identify and address hydrogen embrittlement risks through routine process validation and ongoing quality control

Regulatory Compliance

Providers ensure components meet regulatory and industry-specific requirements

Performance Optimization

Test results help improve plating processes to enhance material durability and reliability

Technical Expertise

Skilled providers conduct testing accurately and offer insight into minimizing hydrogen embrittlement risks

Consistent Standards

Standardized methods ensure reliable testing across batches and applications

Customer Confidence

Comprehensive testing fosters trust in the integrity and longevity of coated components

Specifications at Armoloy

Armoloy offers plating solutions that meet ASTM F519 to support both regulatory compliance and individual project needs. Explore common specifications and accreditations we work with, and contact us to find the right solution for your application.