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Armoloy Specifications

AMS 2438

Thin Dense Chrome Specification

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Armoloy Specifications

What is AMS 2438?

AMS 2438 is the current standard for thin dense chrome plating, specifying requirements for durability, wear resistance, and consistent performance in demanding applications. It was developed by the Society of Automotive Engineers (SAE) through its Aerospace Material Specifications (AMS) B Finishes, Processes, and Fluids Committee. It outlines key performance criteria that may vary by coating and application, including deposit characteristics such as thickness, hardness, adhesion, and uniformity.
Initially created for aerospace parts, AMS 2438 has evolved to incorporate advancements in materials and manufacturing. It also includes testing protocols to assess coating quality and ensure reliable performance across different industries. While it remains essential in aerospace, it's also widely used in automotive, medical, and industrial equipment. By following AMS 2438, manufacturers achieve reliable, high-quality chrome coatings that meet strict industry standards.
AMS 2438 compliant Armoloy plated component

The Role of AMS 2438 in Chrome Plating Standards

By adhering to AMS 2438, manufacturers gain key advantages, including:

  • Clear Quality Standards: Precise plating requirements give manufacturers clear targets to meet customer and industry expectations.
  • Proven Performance: Testing protocols verify coatings can withstand stress, reducing the risk of failure.
  • Longer-Lasting Components: Improved durability and wear resistance lower maintenance needs and downtime.
  • Streamlined Compliance: AMS 2438 helps manufacturers meet aerospace and other industry-specific regulations, satisfying audits and facilitating global market acceptance.
  • Customer Confidence: Demonstrates a commitment to quality, strengthening trust and competitive positioning.

AMS 2438 sets the standard for precision and longevity in thin dense chrome plating, driving innovation in industries that depend on it.

AMS 2438 testing methodology Armoloy coating bend test

AMS 2438 Testing Methodology & Results

AMS 2438 outlines numerous tests to assess the quality, durability, and performance of thin dense chrome plating. While specific tests vary by application, common periodic tests include:

  1. Hardness Test: Measures resistance to deformation under pressure using microhardness testing techniques, ensuring it can withstand mechanical stress.
  2. Adhesion Test: Confirms strong bonding to the substrate to prevent delamination or failure.
  3. Corrosion Resistance Test: Assesses protection against harsh environments using salt fog or porosity tests.
  4. Abrasion Resistance Test: Evaluates wear resistance through methods like the Taber Abrasion Test.
  5. Hydrogen Embrittlement Test: Ensures the component resists brittleness caused by hydrogen absorption.

AMS 2438 upholds strict quality assurance through sampling, periodic testing, and precise documentation to maintain consistent plating performance.

AMS 2438 testing for durability on metal sample

Industries that Use AMS 2438

Although developed by SAE’s Aerospace Material Specifications Committee B, AMS 2438 applies across industries that rely on thin dense chrome coatings for critical components. These include:

  • Aerospace: Protects landing gear, engine parts, and hydraulic systems under extreme conditions.
  • Automotive: Enhances pistons, shafts, and gears for high-friction performance.
  • Bearings: Improves wear resistance for longer operational life in high-performance machinery.
  • Defense: Ensures military equipment meets strict reliability standards.
  • Medical: Preserves the integrity of surgical tools and implants through repeated use and sterilization.

From aerospace to medical and beyond, AMS 2438 drives precision, reliability, and longevity in chrome-plated components.

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Benefits of Working with an AMS 2438 Provider

Certified Quality Standards

Providers meeting AMS 2438 follow strict specifications to deliver consistent quality and performance for coated parts

Improved Durability

Enhanced wear and corrosion resistance extend component life in demanding environments

Precision and Uniformity

AMS 2438 guidelines ensure consistent coating thickness and application, maintaining uniform performance across all plated parts

Process Consistency

Standardized plating methods ensure repeatable, high-quality results

Regulatory Compliance

Partnering with an AMS 2438-certified provider supports adherence to industry and aerospace regulations

Traceable Documentation

Comprehensive records of plating, testing, contracts, purchase orders, and more offer full traceability for audit and compliance needs

Versatile Applications

AMS 2438-compliant coatings support a range of industries and performance needs

Expert Guidance

Certified providers who understand the nuances of thin dense chrome plating offer strategic guidance on the best approach for your application

Specifications at Armoloy

Armoloy offers plating solutions that meet AMS 2438 to support both regulatory compliance and individual project needs. Explore common specifications and accreditations we work with, and contact us to find the right solution for your application.

 

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Disclaimer: The interpretations and overviews of AMS 2438 provided by The Armoloy Corporation are solely the views of Armoloy and may not represent the views of other entities. These interpretations are intended for informational purposes only and should not be considered as definitive or legally binding. The Armoloy Corporation is not responsible for the accuracy of these interpretations and expressly disclaims any liability for loss or damage arising from their use. This disclaimer is subject to change and does not create any express or implied warranty regarding the information provided.