While both Armoloy Thin Dense Chrome (TDC®) and traditional hard chrome plating are chromium-based coatings, they differ significantly in structure, performance, and application precision:
- Thickness & Uniformity: Armoloy TDC is applied at 0.0001″–0.0005″, making it ideal for close-tolerance parts without requiring post-machining. Traditional hard chrome is much thicker (typically 0.002″–0.010″) and less uniform, often requiring grinding or lapping after plating.
- Adhesion & Microstructure: Armoloy coatings feature micronodular surfaces that bond tightly without the microcracking seen in conventional hard chrome — reducing the risk of flaking, especially under thermal or mechanical stress.
- Functional Performance: TDC delivers low friction, high wear resistance, and corrosion protection in a wide range of environments. It performs especially well in dry-running, precision fit, and corrosive applications such as in aerospace, food processing, and medical devices.
- Process Efficiency: Armoloy’s process is engineered for fast turnaround and consistent results, supported by licensed facilities with shared quality protocols — unlike the variable performance common among traditional chrome shops.